Electric Vehicle Battery Test Systems
Dyno One offers a High Voltage Battery Test Systems for research and development, performance evaluation, and durability testing of high voltage DC power systems and high voltage batteries used in EVs
Test Systems for Electric Vehicle Batteries
The safety, performance, and durability of electric vehicle batteries are essential to the overall performance of the vehicle. To ensure these key components perform at the highest level, EV battery testing is vital.
Dyno One designs and builds sophisticated EV battery testing systems for all types of electric vehicle batteries. These tests are able to simulate real-world conditions as well as extreme events to run the battery through any possible situation. Our EV battery test systems are capable of testing the battery at varying charge states and through any road course driving cycle.
The high voltage battery test system is fully line regenerative, making the system extremely energy efficient. While lowering energy usage substantially and reducing the system’s environmental impact, the system also produces highly repeatable, accurate and consistent results.
- Continuous power to 1,500 3,000 kW
- Voltage ranges to more than 900 1100 VDC (volts direct current) and 1,500 VDC (+750 and -750 VDC) is available for floating loads which most vehicles are.
- Continuous current in excess of 2,800 amps DC
- Transient overloads up to 200 percent for up to one minute
- Uses industry standard, commercially available hardware components for easy repairs and maintenance.
Complete Performance Testing
The high-voltage electric vehicle battery simulator, test system and DynoLAB™ controller constitutes a full-scale, turn-key testing platform capable of running the battery through every situation and assessment required. This completed system is designed for your end use goals, and capable of adapting as your needs change. Since the DynoLAB is fully user configurable, the resulting system can perform all types of engineering, production, and quality control testing, including:
- Product development and engineering
- Performance testing
- Long-term durability testing, including 24/7 unattended operation
- Complex vehicle simulation
- Dynamic performance modeling
- Road load profiles
- All EPA, CARB, Euro, and similar drive cycles
- Verification of IEEE, CSA, IEC, and NEMA motor efficiency standards
Turnkey Test Systems for Electric Vehicle (EV) Drivelines and Components
Tesla Motors, UQM Technologies, Magna Electronics, and others
The complete turnkey testing system for Electric Vehicles (EV’s) can be configured to automate all types of design validation, performance, durability and quality control testing. The testing system has been used extensively by major EV manufacturers, including Tesla Motors, UQM Technologies and Magna Electronics. The high voltage DC battery simulator provides reliable, repeatable power independent of battery charge state. The system can also test high-voltage batteries typically used in EVs. Testing may include standard charge-discharge cycles, as well as road-load profiles representative of what the battery would see in an actual vehicle under real-world road conditions.
Dynamometer Test and Simulation Systems for Electric Vehicle Batteries
Dyno One delivers complete test systems for electric vehicle batteries of all types. These test cells, combined with powerful simulation systems and the DynoLAB adaptable test automation controller, allow operators to run the battery through any conceivable scenario. Our turnkey systems are engineered according to the unique constraints, characteristics and challenges the battery may face. This tailored system operates continuously and delivers accurate, repeatable results that you can use in product development, quality testing, safety testing, and more.
Turnkey Systems
The test cells, simulator, controller and ancillary components will work together seamlessly and fulfill all of your goals.
Full-Scale Testing Capabilities
The testing and simulation system for electric vehicle batteries is capable of testing at every level, including engineering, production, and quality control
Accurate, Repeatable Simulation
The system will repeatedly simulate in-vehicle usage and provide consistent, accurate test data.
Contact Us
Are you interested in EV battery test cells? Tell us about your electric vehicles, batteries, and testing requirements.